BatchMaster Manufacturing for SAP Business One
CitySoft represents SAP Business One ERP which is an all-in-one ERP used by SMBs
Core SAP Business One includes light manufacturing however by adding BatchMaster process manufacturing software companies can enjoy best of breed process manufacturing as an element of an overall end to end business system.
Manufacturing Solutions
BatchMaster a best of breed manufacturing extension for SAP Business One ERP built on the SAP platform
Suitable for process manufacturers
- Designed to work seamlessly with SAP Busines One
- Offers solutions for multiple process manufacturing driven industries
BatchMaster adds advanced functionality to SAP Business One
BatchMaster also integrates with Sage 300, Microsoft GP and QuickBooks however the fact BatchMaster was rewritten on the SAP Business One platform means the system has one consistent user interface with BatchMaster leveraging the large number of SAP Business One capabilities such as goldern arrows, drill down and around, and SQL Query capabilities.
BatchMaster for SAP Business One is designed for –
- Established manufacturing businesses who have outgrown their entry level accounting system.
- Businesses in the $5M AUD – ~$60 M AUD turnover range
- Food & Beverage manufacturers
- Nutraceutical and pharmaceutical manafacturers
- Chemical Managfacturers
- & Life sciences
- Cosmetics imanufacturers
- BatchMaster supports the concept of formulas and recipes and separately BOMs which in turn supports super batches
- BatchMaster extensions add specific functionality for nutraceutical and pharmaceautical manufacturers and their most recent addition provides best of suite product lifecyctem management (PLM)
Key Features
Specifications
- BatchMaster links formulas and recipes to a packaging configuration
- Define ingredient weights and volumes in terms of both numeric values and percentages.
- Calculate a formula’s property values based upon user defined and industry standard
formulas.
Formulations & Laboratory
- Defining of co-products and by-products within a formula
- Estimating co-product and by-product yields and costs
- Auto adjustment of an ingredient’s required weight or volume based upon its variable
characteristic (e.g., potency) - Define ingredient units of measure quantities down to 8 decimal points.
Quality
- User definable quality statuses against raw, intermediate and finished goods in the receiving, production
and order fulfilment processes. - The system manages rework (failed QC but rectifiable with rework)
- BatchMaster for SAP Business One manages a series of deviation, nonconformance and CAPA processes on platform
Scheduling
- Schedule master batches (one formula or recipe, multiple finished goods) Think a beverage that is available in three different sizes.
- Optimized to reduce allergen and clean up and prepare times
Production
- Mix inventory lots to achieve a target characteristics i.e. potency
- Uses a step approach to scaling
- Visibility into product characteristics to meet a customers requirements.
Inventory
- Inventory visibility in terms of its units, weights and volume & variable components
- Supports UoM conversions e.g. – liquids to solids, gases to liquids…)
- Supports an unlimited number of user deined product characteristics
- FIFO, LIFO and FEFO plus customer required shelf life in days
- Full lot traceability including co-products and by-products
- BatchMaster for SAP Business One is optimized for bi-directional
lot traceability of raw materials, intermediates and finished goods, including by-products and co
products.
Costing
- BatchMaster for SAP Business One can estimate, upfront, capture and compare estimated and
actual costs for all finished products, including intermediates, by-products and co-products. - Finished good costs are calculated from labor costs (both static and dynamic, based upon the
product yields), consumable material costs and ingredient / raw material costs, all defined within
the formula and packaging specifications.
Enjoy end to end integrated business processes
- Operate as a single integrated entity & avoid the pitfalls of independently run business processes with fragmented outputs
Regulatory Compliance
- BatchMaster for SAP Business One generates a variety of industry specific documents and audit
reports, including but not limited to FDA nutritional fact panels, nutraceutical supplemental
panels, pharmaceutical electronic batch records, and chemical SDS reports and labels.
Application Extensions
Use Zebra Technologies across SAP Business One & Boyum BEAS stock movements including receipting, picking for production or sales to moving stock locations.
Add Lynq manufacturing execution system to SAP Business On for even greater coverage over plant and equipment utilization
Utilize BEAS Plant maintenance functionality or consider adding DIMO Computerized maintenance management system (CMMS) for internal plant and equipment maintenance