Process Manufacturing

CitySoft offer three specialist process manufacturing ERP solutions built for either the SAP Business One ERP system or the Sage X3 ERP system.

These business solutions are designed for businesses who manufacture based on a recipe or formula. They suit companies and enterprises who manufacture and who may also distribute products in the Chemical, Food & Beverage, Pharmaceutical and Nutraceutical sectors.

Solutions

9

Sage X3

Sage X3 ERP is a feature rich, technically advanced mid-market ERP software for process manufacturers. This highly configurable ERP is specifically suited to groups with multiple manufacturing plants and/or companies.

9

BEAS Manufacturing

Boyum Beas seamlessly adds advanced manufacturing capabilities to SAP Business One ERP to create a powerful process manufacturing solution for businesses in the $5 M AUD p.a. to $50+ M p.a. turnover range. (SMBs)

9

BatchMaster for SAP Business One

Rebuilt on the SAP Business One platform, BatchMaster for SAP Business One extends the core capabilities of SAP Business One adding best of breed process manufacturing capabilities to the market leading SAP Business One ERP for SMBs.

Purpose built business software for food & beverage,
life sciences, pharmaceutical, nutraceutical and chemical manufacturers

All three ERP systems are designed specifically for process manufacturers. The two SAP Business One solutions are priced for SMB sized businesses. ($5 M t/o p.a. AUD – ~$50 M t/o p.a. AUD) Many of the capabilities in Sage X3 ERP will only be capitalized on by larger enterprises, companies in the SME space who have more advanced and mature business system requirements.

When a manufacturer requires advanced warehousing as a part of their overall ERP solution, Boyum’s advanced warehousing module for SAP Business One, integrated with Boyum’s BEAS manufacturing for SAP Business One, provides SMBs a better solution right now than the BatchMaster solution offers them.

The SAP Business One process manufacturing options differ from the entry level accounting systems which tend to rely on clunky connectors to 3rd party process manufacturing products with their own look and feel and competing functionality.

Sage X3 ERP for Process Manufacturers

Sage X3 ERP for Food & Beverage Manufacturers

Sage X3 ERP is Web native process manufacturing ERP system best suited to mature enterprises with advanced business system requirements and often consisting of multiple plants in one or more countries and multiple related companies in the Group who may trade with each other. The system covers Formulas & Recipes, Quality Control, Lot tracking and traceability, Production scheduling management, Regulatory compliance and Supply chain management. The solution footprint can be further enhanced by including advanced warehousing, MES, Ai driven document management and chemical and food & beverage specific industry functions. The Sage X3 ERP systems standard capabilities support system alignment with the USA’s FDA electronic system requirements & recommendations.

5

Multiple Manufacturing Modes

BatchMaster for SAP Business One and Sage X3 Enterprise Management are designed to assist make to stock, make to order or contract manufacturers.

5

Traceability

BatchMaster for SAP Business One and Sage X3 ERP Enterprise Management both support backward and forward traceability. Both systems support compliance with local regulatory requirements; offer quality control management (QC) processes, and supply chain optimisation features including inclusion of sub-contractors.

5

Product Lifecycle Management (PLM)

CitySoft sell and support Lascom a Product Life cycle Management system that works with both SAP and Sage X3 to help manufacturers manage products from concept to new product commercialisation right the way through to product end of life and everything in between.

5

Optimising The Supply Chain

Both Sage X3 Enterprise Management and BatchMaster for SAP Business One offer advanced warehousing software for paperless wireless mobile warehouse management of raw, intermediate and finished goods. The systems provide full bar-coding and scanning capabilities using the BatchMaster WMS suite or Sage X3 Enterprise Management automated data collection (ADC) licenses or the Datalinx warehouse manager extension for Sage Enterprise Management.

The system support weigh scale integration, and GS1 and SSCC bar-codes labels. The systems also support integrated EDI trade.

5

Manufacturing Execution systems (MES)

Both Sage X3 ERP and BatchMaster for SAP Business One work with various process manufacturing MES systems for streamlined real time production and “ERP” data exchanges.

Procession 

The Sage X3 Solution for Process Manufacturers and Food & Beverage Distributors

Process Manufacturers must remain agile, by quickly adapting to the ever-changing regulatory landscape while maintaining the company-wide efficiencies that allow their businesses to take on new opportunities. Procession was designed by Process Manufacturers for Process Manufacturers. Whether your company is in the Food & Beverage, Chemical, Cosmetic, Pharmaceutical or Nutraceutical/Supplement Industries’, Procession’s functionality increases efficiencies, reducing the amount of time required to manage and analyze operation-critical data, while providing greater communication between departments. Procession also allows for easy generation of customer-facing documents such as Certificate of Analysis, Bills of Lading, Safety Data Sheets and GHS-compliant labels.
5

Recipes & Formulas

Manage the following:

  • Revisions
  • An effective from date
  • Compliance
  • Allergens
  • Super batches
  • Hazardous materials handling
  • Formulate independently of Bills of material
  • Physical properties
5

Material Requirement Planning & Master Production Scheduling

The three process manufacturing ERP systems from CitySoft offer flexible scheduling capabilities and work-centre management that improves production through-put by reducing machine preparation (washdown & set up) times such as allergens, flavours and colours.

Optionally, include LYNQ Manufacturing Execution system software (MES) with SAP Business One or Sage X3 ERP for real-time visibility into the performance of your manufacturing operations across the board. MES extends the ERP to optimise manufacturing operations with data collection, from both employees and machines, providing insight into where efficiencies can be made.

The three systems offer flexible master production scheduling horizons and comprehensive material requirement planning. Sage X3 ERP excels when there are multiple production sites and when there are inter-site transfers.

5

Smart Machines & Integrations

The ERP systems for process manufacturers sold and supported by CitySoft utilise modern Web technologies that enable seamless exchanges of data between smart machines and the ERP system. Timely data exchanges supports faster and more informed management decision making. Popular ERP integrations include Product Lifecycle Management (PLM), Computerized Maintenance Management Systems (CMMS), and EDI. Unlike most of the entry level accounting systems with add on manufacturing products purporting to be end to end ERP systems for manufacturers the systems sold and supported by CitySoft do not rely on old fashion data importing and exporting routines to move data between systems. CitySoft utilise Web Services, API’s and GraphQL technologies to create secure, automated integrations.

BEAS Manufacturing

Beas Manufacturing uses a new and advanced production module with features designed to cover different industry types and requirements. Click the button below to find out more. 

BatchMaster Process Manufacturing for SAP Business One 

BatchMaster process manufacturing was developed on the SAP Business One platform producing a powerful ERP solution for process manufacturers in life sciences, food and beverage, and chemical manufacturing.

BatchMaster for SAP Business One extends upon and in some cases adds to core SAP Business One capabilities by offering advanced coverage of recipes & formulas, quality control measures, lot and batch tracking – traceability, regulatory compliance and supply chain management.

BatchMaster for SAP Business One offers specific functionality for manufacturers of pharmaceutical and nutraceutical products so they can manage adverse events and customer complaints. This extension module functionality becomes available under a Nutra sub-tab in the Physical Property Analysis area of BatchMaster for SAP Business One.

5

Effortlessly meet changing customer demands and ever stringent industry regulatory mandates.

5

Streamline processes to quickly scale batch production and bring products to market faster.

5

Aggregate, consolidate and optimize production and purchasing processes to reduce costs.

5

Gain a granular view of accurate, real-time manufacturing data, then make more informed decisions, faster.

5

Deploy as either an on-premise or cloud hosted solution, which we can offer through NetCloud.

Product Features

  • Sales & Formulation
  • Quality
  • Inventory
  • Packaging BOM
  • Traceability & Compliance
  • Planning & Schedulling
  • Batch Production
  • Product Costing
  • Mobile / Warehousing 

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